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Unit 37
Capital Business Centre
22 Carlton Road
South Croydon
CR2 0BS
Tel: 0208 916 2400
From overseas
Tel: +44 208 916 2400
BATTERY BANK SIZING
A GUIDE TO DESIGNING A BATTERY BANK
Calculating the size of battery required with a 5 day backup capacity
Let's assume that the load of the system you are planning to implement is as follows:
THE ELECTRICAL LOAD: 2 x 12V CCTV Cameras - rated at 5W Peak. During winter time the cameras will make use of a 15W heater to keep camera protected from the cold weather. Also being used is a 12V CCTV recording device and this is rated @ 60W peak. It is assumed that the CCTV cameras and recording unit will operate for 12 hours per day, 7 days per week.
Let's also assume that the equipment is drawing the peak power for the entire 12 hours per day then we can work the calculations as follows:
CCTV = 2 x 5W x 12h per day = 120Wh per day (for the cameras)
PLUS
Recording Unit = 1 x 60W x 12Wh per day = 720Wh per day (for the recording unit)
PLUS
CCTV Heaters = 2 x 15W x 12h per day = 360Wh per day (for the camera heaters in winter)
Total Load (Wh) = 120 + 720 + 360 = 1200Wh per day or 1.2Kwh per day.
Allowing for a 20% safety factor and system losses means that we need to provide an average of 1440Wh per day on average.
AVERAGE TOTAL load = 1440Wh per day (Average)
Battery Storage required.
To calculate the battery size required to provide for 5 days of back-up in the event there was no sun or wind, the battery bank would need to be rated as follows:
(Total Load x Days of Storage) /
(System Voltage x Efficiency after system losses)
= (1440 x 5) / (12 x 0.8) or 750Ah at 12V.
Put another way.
The battery bank size is determined by the DAILY WATT-HOUR requirements and the desired number of DAYS of storage capacity required.
Let's assume the following:
The load is 1440 watt hours per day or 1.44kW.
Note: losses are taken in account.
Hence 1440 * 5 (required storage in days) = 7200 watt hours
DIVIDE by System Voltage = 7200 / (12 * 0.8)
Amp Hours of storage required?= 750Ah at 12V
There are many battery sizes available as we have used a 200Ah battery for this example:
Battery storage available: 200Ah @ 12V
NUMBER OF BATTERIES REQUIRED = 750 / 200 = 3.75 220AH batteries.
Naturally, 3.75 batteries would increase to 4 batteries.
Therefore four (4 x 200Ah) batteries would be required to provide 5 days backup at a discharge rate of 1440 watts per day in a 12V system.
Put another way you can do the following:
BATTERY SIZING WORKSHEET - Option 2
Another way of working out the calculation is to use the following calculation
1. Determine total watt-hours per day required from your load calculation.
2. Determine the number of days of storage (backup) required. NOTE: 5 days storage is considered normal and this equates to the number of cloudy days in a row.?This figure could be as low as 3 or as many as seven or even 14 depending on the location. Remote sites may be more or less that this.
3. Multiply line 2 by line 1. (storage x watt-hours).
4. Determine depth of discharge (DOD) of the battery. 80% should be considered the maximum for deep cycle batteries.
5. Ensure that your batteries incorporate low temperatures by
multiplying the answer in line 4 by the factors shown in the table
below using the lowest expected weekly average temperature.
| Battery Temp.(F?) | Multiplier | Battery Temp.(F?) | Multiplier |
| 80 | 1.00 | 40 | 1.30 |
| 70 | 1.04 | 30 | 1.40 |
| 60 | 1.11 | 20 | 1.59 |
| 50 | 1.19 |
6. Find the watt hour capacity of your selected battery. Watt hours = voltage x ampere hour capacity. Example: GEL deep cycle,12 volts x 200 amp-hours = 2400 watt hours
7. Divide line 5 by line 6.The result is the number of batteries required.
8. Round number of batteries to fit system voltage.
Example: A 12V system requires 1 x 12 volt battery; a 24V system requires 2 x 12 volt batteries or 4 x 6 volt etc. Work out your load using our evaluation form before determining battery size.
View the load evaluation form
View the Marine Load Calculator
| STEP | DESCRIPTION | EXAMPLE | YOUR ACTUAL FIGURES |
| 1. | YOUR DETERMINED LOAD | 2000 watt hours | |
| 2. | YOUR REQUIRED STORAGE IN DAYS | 5 days storage | |
| 3. | WATT HOUR STORAGE REQUIRED | 10,000 | |
| 4. | DEPTH OF DISCHARGE (DOD) | 10,000 / 0.8 =12,500 | |
| 5. | INCLUDE OPERATING TEMPERATURE | 12,500 x 1.19 = 14,875 | |
| 6. | YOUR BATTERY CAPACITY | 2400 watt hours | |
| 7. | NUMBER OF BATTERIES REQUIRED | 6.19 | |
| 8. | NUMBER OF BATTERIES (ROUNDED UP) | 8 |
Note: the above is provided only as a guide and must not be used to design a system. Bright Green Energy cannot accept responsibility for systems designed using this guide. You should always seek professional expertise when designing off grid systems.
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